Teknik pembuatan tembaga dan tembaga CNC turning parts melibatkan memilih alat pemotong yang sesuai, suapan dan kelajuan, dan penyejuk untuk memastikan pengeluaran yang cekap dan tepat. Tembaga dan tembaga mempunyai ciri-ciri unik yang boleh menimbulkan cabaran semasa pemesinan, tetapi pemilihan dan pelaksanaan teknik pembuatan yang tepat adalah penting untuk memastikan kualiti dan kebolehpercayaan CNC turning parts. Teknik-teknik biasa termasuk bebenang, penggerudian dan knurling, dan mungkin melibatkan operasi sekunder seperti pengilangan atau menoreh. Secara keseluruhan, kepakaran dan peralatan canggih diperlukan untuk menghasilkan bahagian tembaga dan tembaga CNC yang berkualiti tinggi.
Parameter | Specification |
Material | Brass |
Process | CNC Machining |
Tolerance | ±0.01mm |
Dimensions | Customizable based on requirements |
Machining Type | Broaching, Drilling,Etching / Chemical Machining, Laser Machining,Milling, Other Machining Services,Turning, Wire EDM, Rapid Prototyping, CNC turning, milling, drilling, auto lathe, tapping, bushing.surface treatment, anodized, etc. |
Surface Finish | Broaching, Drilling,Etching / Chemical Machining, Laser Machining,Milling, Other Machining Services,Turning, Wire EDM, Rapid Prototyping, CNC turning, milling, drilling, auto lathe, tapping, bushing.surface treatment, anodized, etc. |
Application | Automotive, Aerospace, Medical, etc. |
Drawing Format | CAD/PDF/DWG/DXF/DXWIGES/STEP etc. |
Certifications | IATF16949, ISO 13485 |
Lead Time | 1~2 weeks |
Packaging | Wooden case / Carton / Bulk / Individually Packaged / Customized |
Inspection | 100% Inspection Before Shipment |
Sample Availability | Available |
Understanding the properties of brass and copper is crucial for CNC turning. Brass is an alloy of copper and zinc, with excellent corrosion resistance, high machinability, and aesthetic appeal. Copper has excellent electrical conductivity, thermal conductivity, and ductility. Both materials can be easily machined using CNC turning technology, allowing for precise and accurate production of complex parts. However, they have unique properties that can pose challenges during machining, such as the tendency to work-harden or create built-up edges on the cutting tool. Overall, understanding the properties of brass and copper is essential for optimizing the production of high-quality CNC turning parts.
Brass CNC machining creates precision parts and components integral to a wide range of applications due to the material’s unique properties. Here are some key areas where brass CNC machined parts are commonly utilized:
Electrical Components: Brass is highly valued in the electrical industry for its excellent corrosion resistance and superior electrical conductivity. These properties make it an ideal material for manufacturing various electrical components used in both domestic and industrial settings. Brass CNC machined parts are often found in connectors, terminals, and other critical electrical equipment.
Plumbing: The ability of brass to resist corrosion from liquid elements makes it a popular choice for plumbing applications. Brass CNC machined parts are commonly used in the production of faucets, pipe fittings, and other plumbing components that require durability and reliability in wet environments.
Musical Instruments: Brass exhibits excellent malleability and acoustic properties, making it a preferred material for musical instrument components. CNC machining allows for the precise fabrication of intricate parts used in brass instruments such as trumpets, trombones, and saxophones, ensuring high-quality sound and performance.
Beyond the primary applications, brass CNC machined parts are extensively utilized in various other industries for components such as fasteners, valves, custom industrial pins, custom ferrules, watch components, and hardware fittings. Whether for electrical components, plumbing, musical instruments, or other specialized applications, brass continues to be a versatile and reliable material choice.
At HHC Precision, we specialize in manufacturing high-end brass turning parts with a variety of surface finishing options to meet your specific requirements. Our advanced finishing techniques ensure that your brass components not only meet aesthetic standards but also enhance their performance and durability. Here are some of the finishing options we offer:
Polishing: Achieve a smooth, shiny surface on your brass parts with our precise polishing techniques. This finish enhances the visual appeal and is ideal for components used in decorative or visible applications.
Plating: Enhance the corrosion resistance and electrical conductivity of your brass parts with our plating options, including nickel, gold, silver, and chrome plating. These finishes provide additional protection and improve the longevity of your components.
Anodizing: Though less common for brass, anodizing can provide a durable, corrosion-resistant layer, enhancing both the appearance and functional properties of the parts.
Brushing: For a sophisticated matte finish, our brushing process creates a uniform texture that reduces glare and improves the aesthetic quality of brass components used in high-end applications.
Passivation: Improve the corrosion resistance of your brass parts with our passivation process, which removes surface contaminants and enhances the natural protective oxide layer of the material.
Powder Coating: Add a layer of durable, colored finish to your brass parts with our powder coating services. This option provides excellent resistance to wear and environmental factors, making it ideal for outdoor or harsh environment applications.
Sandblasting: Achieve a uniform matte finish with our sandblasting process, which also helps to remove surface imperfections and prepare the parts for further coating or painting.
By choosing HHC Precision, you can be confident that your brass CNC machining parts will receive the highest quality surface finishes, tailored to your specific needs. Our commitment to excellence ensures that your components will perform optimally and look exceptional.
Pemesinan CNC tembaga biasanya menggunakan aloi tembaga pemotongan bebas seperti C360 (tembaga pemesinan percuma) atau C353 (tembaga yang dipimpin tinggi). Aloi ini dipilih untuk kebolehmesinan yang sangat baik, yang membolehkan proses pemesinan CNC yang cekap dan tepat.
Masa utama untuk bahagian tembaga pemesinan CNC berbeza-beza bergantung kepada faktor-faktor seperti kerumitan bahagian, kuantiti, dan beban kerja semasa pembekal. Secara umumnya, masa memimpin boleh berkisar dari 1 ~ 2 minggu. Adalah dinasihatkan untuk berunding dengan pembekal perkhidmatan pemesinan CNC anda untuk anggaran masa utama tertentu berdasarkan keperluan projek anda.
Tembaga menawarkan sifat pemesinan yang sangat baik termasuk kebolehkerjaan yang baik, kemuluran, dan rintangan kakisan, menjadikannya sesuai untuk pembuatan bahagian ketepatan tinggi dan komponen tahan lama.
Bahagian pemesinan CNC tembaga digunakan secara meluas dalam elektronik, industri automotif, pembuatan perabot, hiasan seni bina, dan lain-lain, terutamanya dalam produk yang memerlukan rintangan kakisan yang tinggi dan rayuan estetik.
Kelebihan utama termasuk pemesinan berketepatan tinggi, keupayaan untuk mencapai geometri kompleks, penamat permukaan yang sangat baik, dan kecekapan pemesinan yang tinggi sesuai untuk pengeluaran besar-besaran dan keperluan bahagian tersuai.
Pemesinan CNC boleh mengendalikan pelbagai jenis aloi tembaga termasuk aloi tembaga-zink (seperti tembaga), aloi tembaga-timah (seperti gangsa), dan aloi tembaga-aluminium, setiap dipilih berdasarkan ciri-ciri khusus mereka untuk pemesinan.
Kos bergantung kepada kerumitan bahagian, keperluan ketepatan, kos bahan, dan masa pemesinan. Secara umumnya, pemesinan CNC tembaga menawarkan harga yang kompetitif di pasaran pertengahan hingga tinggi.
Jaminan kualiti melibatkan kawalan ketat proses pemesinan, peralatan mesin CNC maju, reka bentuk aliran proses rasional, dan pemeriksaan kualiti yang ketat dan proses pengesahan.